### Author Topic: Quick and dirty Micro USB power test jig and results  (Read 8609 times)

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#### Balaur

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##### Quick and dirty Micro USB power test jig and results
« on: October 10, 2013, 09:42:05 pm »
Hello to all,

Puzzled by some strange slow charging behavior, I've built a quick setup to test my Micro USB cables.

I've started from a SMD Micro USB female connector I had laying around (I like to use Micro USB for all my 5V creations):

Then, on a piece of standard copper clad board

I've soldered the micro USB connector short-circuiting all the pins (basically a loop-back configuration):

Then, I've connected the micro USB cable on this

and a standard USB female connector on the other end of the cable.

Using a home-brew 4 wire resistance measurement scheme, I've been able to measure the resistance of the power path (i.e USB connector to cable VBUS contact > VBUS wire > cable to micro USB VBUS > board > micro USB to cable GND > GND wire > cable to USB connector contact).

Assuming that the USB <> cable contact has 20 mOhms and that the micro USB <> cable has 30 mOhms (values from the specs), we can compute the linear resistance of the cable and take a guess at the wire AWG and compare to the expectations (assuming that the wire is copper).

Results are as follows:

 Brand and Product Resistance (2-way) Length Stated AWG Resistance (1-way) Cable R Resistance (mOhm/m) Estimated AWG Voltage Drop (0.5A) Voltage Drop (1A) Voltage Drop (1.5A) Lenmar Undead Power 0.276 0.81 0.138 0.088 109 24-25 0.14 0.28 0.41 ASUS Nexus7 0.332 0.97 0.166 0.116 120 24-25 0.17 0.33 0.50 Nokia 0.412 1.18 0.206 0.156 132 26 0.21 0.41 0.62 Tenergy PowerBank 0.66 1.81 0.33 0.28 155 26-27 0.33 0.66 0.99 Sony 0.454 1 0.227 0.177 177 27-28 0.23 0.45 0.68 Sansa Clip Fuze 0.188 0.24 28 0.094 0.044 183 27-28 0.09 0.19 0.28 Sony 0.468 1 0.234 0.184 184 27-28 0.23 0.47 0.70 DX (HTC) 0.912 1.22 28 0.456 0.406 333 30 0.46 0.91 1.37 DX (HTC) .947 1.22 28 0.4735 0.4235 347 30 0.47 0.95 1.42

Most cables (including the 2 to 10 USD cables I've found in Frys, DealExtreme) are marked as 28 AWG (power and data). That's fair, but the ones I've got dont behave as expected. Please note that these cables have very good reviews. Sorry, but not my experience. The estimated AWG points to something like 30. These cables are only able to charge my Lenmar Undead Helix at 700-800 mA, while on a good cable, it quickly goes to 1.5 A.

The cable that came with the Lenmar Undead Helix is unexpectedly good, even if not branded.

The branded cable (i.e. the manufacturer logo/name is on the cable) that came with my Nexus 7 (2012) is very good as well, allowing high current charging on the provided charger.

The Nokia and Tenergy cables are better than expected. The Sony ones provided by my Xperia smartphones are OK.

As I'm a bit of a power nut, I've ordered a few male micro USB connectors and build dedicated charging cables directly connected to a good 5V source.

PS: I've searched for lower AWG cables, but I haven't been able to actually buy them in a brick and mortar store and the online sources are not that plenty.

Best regards,
Dan
« Last Edit: October 10, 2013, 09:57:19 pm by Balaur »

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#### SeanB

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##### Re: Quick and dirty Micro USB power test jig and results
« Reply #1 on: October 11, 2013, 04:57:00 am »
Nice test and the expected results are that the cables mostly are not to spec. Generally the thicker ones are more likely to have the proper sized conductors, though YMMV on the cheap ones.

Not a fan of those connectors though, they are way to easy to break on phones.

#### BravoV

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##### Re: Quick and dirty Micro USB power test jig and results
« Reply #2 on: October 11, 2013, 05:28:58 am »