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Products => Test Equipment => Topic started by: Falkra on November 24, 2019, 04:59:26 pm

Title: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Falkra on November 24, 2019, 04:59:26 pm
Hello,

I bought on may a KP184. It was cheap (170$ delivered) and specs looked good. I'm abolutely no expert, juste a hobbyist, so I use it mainly to check if power supplies are working as they should, or testing power bricks / wall adapters, mainly.
So for what I do, that was a good piece of equipment. Then it got positive (I suppose) and negative reviews.

One concern (apart from the power button on the back side and the front connectors layout) is the following : when you draw current for example from a good and well regulated power supply, for example at one or two amps, the current on the source is not stable. I mean it can jump up to 100 mA (200 mA peak to peak). I didn't notice that at first, and for what I do, it was not a problem.

Then I saw a video from a french youtuber who reviewed it : that's how I noticed my unit also had that problem.
There is an easy fix, that the manufacturer told the youtuber after he mailed them : you just have to remove the 240 (-ish) nF capacitor under R10, and the drawn current on the source unit is now stable. Well, much more than before.
Credits go to that youtuber, not to me, obviously.  :D

The video is here if you understand french : https://youtu.be/NKwUACkCcFs (https://youtu.be/NKwUACkCcFs)
And the fix starts at 19:00 : https://youtu.be/NKwUACkCcFs?t=1140 (https://youtu.be/NKwUACkCcFs?t=1140)

So I thought this had to be shared here. I did the fix on my unit, so here are some pictures I took (and I'm not great at taking pictures either).  ::)


The unit is really easy to disassemble, you only have to remove the cover (10 screws) :

(https://nsa40.casimages.com/img/2019/11/24/mini_19112405574566225.jpg) (https://www.casimages.com/i/19112405574566225.jpg.html)
(click to get better resolution)

Here is the zone :
(https://nsa40.casimages.com/img/2019/11/24/mini_191124055745849909.jpg) (https://www.casimages.com/i/191124055745849909.jpg.html)

It is easy to locate :
(https://nsa40.casimages.com/img/2019/11/24/mini_191124055747211065.jpg) (https://www.casimages.com/i/191124055747211065.jpg.html) (https://nsa40.casimages.com/img/2019/11/24/mini_191124055746509369.jpg) (https://www.casimages.com/i/191124055746509369.jpg.html)

Done, and that was a tiny capacitor (0603 ?):
(https://nsa40.casimages.com/img/2019/11/24/mini_191124055955655336.jpg) (https://www.casimages.com/i/191124055955655336.jpg.html) (https://nsa40.casimages.com/img/2019/11/24/mini_191124055954971447.jpg) (https://www.casimages.com/i/191124055954971447.jpg.html)

I did this with very basic tools, just a tiny soldering iron (no hot air), so if I could do it, you probably also can :
(https://nsa40.casimages.com/img/2019/11/24/mini_191124055956377244.jpg) (https://www.casimages.com/i/191124055956377244.jpg.html)

Thanks for having read.  ;)
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Gregg on November 24, 2019, 10:21:03 pm
Falkra,
Thank you for posting this on the EEVBlog forum; I certainly wouldn't have found this information otherwise.  I guess I'll have to take a squizz at my KP184 and see if mine is the same.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Falkra on November 25, 2019, 07:49:39 pm
You're welcome, I'm happy to share this.  :-+
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: JensL on January 13, 2020, 06:45:02 pm
Thanks for the information! I really like the KP184 and I'll have to check if my is affected as well and then fix it.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Falkra on January 13, 2020, 07:51:13 pm
Great ! Let us know, I really saw a difference. Keep the removed component if you have any doubts, but it should be much better.  ;)
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: interflexo on April 22, 2020, 10:53:39 am
KP184 bought in March 2020 and I opened it for inspection. The capacitor was already removed.

Nevertheless the 520mVpp ripple on the 3Vrms voltage drop of the 200mA current flowing on a 15 \$\Omega\$ 2W resistor seems too high.

 

Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: voltlog on April 25, 2020, 09:01:54 am
I’ve recently got my hands on the Kunkin KP184, I did a review and teardown video on the unit and I’ve noticed a few things which are worth mentioning here.


All things considered this is still the best electronic load one can buy in this budget and by looking at teardowns of previous hardware revision it seems the quality has improved over time and they fixed some of the issues.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: interflexo on April 25, 2020, 10:21:15 am
My tested unit has warranty seal dated 16 Nov 2019, PCB VER.03, MOSFETs IRFP250M (P820J) dated from 2008 and no C58 capacitor soldered.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Phildem on April 26, 2020, 03:23:44 pm
Hi, I am the author of the original post on the French YouTube Channel Cyrob.org.
I confirm that removing this capacitor result in a huge reduction of ripple current.
On the new units, the manufacturer changed it by a 10nF, he do not remove it completely.

I think that looking only at the ripple current is not enough, this capacitor is not here for nothing, I haven't tested it yet but I suspect some instability or delay when the load change if it's removed.
10nF is probably the best compromise found by the manufacturer.

Thank a lot for the link on my video and for this nice post.

Have a nice day.

Philippe Demerliac
Cyrob.org

Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: voltlog on April 27, 2020, 04:38:08 am
As Phildem said above, the capacitor is not there for nothing and if it was better all around without the capacitor they would have left it removed in the latest revision, however it's still there and it's a smaller value.
Currently it seems their email address is not reachable:
Quote
<sales@kunkin.cn>: connect to kunkin.cn[60.205.41.196]:25: Connection timed out
Does anyone have another way of contacting them? Maybe they could provide some light to the purpose of that capacitor.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: interflexo on April 27, 2020, 04:03:16 pm
My tested unit has warranty seal dated 16 Nov 2019, PCB VER.03, MOSFETs IRFP250M (P820J) dated from 2008 and no C58 capacitor soldered.

I tested a unit bought in 2020 that came without the capacitor installed from factory.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: voltlog on April 28, 2020, 07:19:42 am
Please note that date of purchase is not all that relevant as most sellers on ebay and aliexpress are probably selling older stock. A good indicator is the revision of the mainboard and/or the warranty sticker, in my case it is REV.04 with warranty sticker of FEB 2020, as far as I can tell this might be the newest revision Kunkin makes.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Falkra on April 29, 2020, 12:24:37 pm
Thank you.  :)
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: TSCOLAN on April 29, 2020, 12:29:24 pm
Hi,

In case somebody have the Kunkin KP182, the board is the same, and the fix woks also.

Thomas
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: ScoobieSnax on April 29, 2020, 09:38:56 pm
Hi,
my kp184 is a VER.01 bought on Ebay in July 19. I had the same ripple current and i applied the cap removing saw in the cyrob (aka PhilDem) video, ripple current is almost gone. Maybe i'll resolder a 10nF later.
But the most annoying with my model is the voltage measurement who stops without reasons (as described in the calibration procedure pdf - page 4). I have the same problem as Voltlog with the kunkin mailbox (Connection timed out), so i can't describe the problem to Kunkin |O. I don't even know if there is a solution to solve this problem.
Does anyone have the same bug ?

Thony
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Folxs on May 25, 2020, 10:12:27 am
Hi, I have different type of question - can I connect it to PC and log data files of voltage/current in time to later calculations?
If not,do You know any substitution of that? like some digital bench multimeter to count in 1 time current and voltage and save it?
I need to pretty precise measure dicharging characteristics of batteries
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: HKJ on May 25, 2020, 12:39:14 pm
Hi, I have different type of question - can I connect it to PC and log data files of voltage/current in time to later calculations?
If not,do You know any substitution of that? like some digital bench multimeter to count in 1 time current and voltage and save it?
I need to pretty precise measure dicharging characteristics of batteries

I believe there is some programs that can do it, but it is not included in my program yet: https://www.eevblog.com/forum/testgear/program-that-can-log-from-many-multimeters/ (https://www.eevblog.com/forum/testgear/program-that-can-log-from-many-multimeters/)
My program includes some Itech, BK & Maynuo loads and can directly do Ah & Wh calculations.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Folxs on May 26, 2020, 07:25:45 pm
Hmm, but maybe I could use some external benchtop DMM to log current and voltage one time or even more parameters and log it?
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: HKJ on May 26, 2020, 07:32:28 pm
Hmm, but maybe I could use some external benchtop DMM to log current and voltage one time or even more parameters and log it?

You can easily do that with the above program and again you can calculate Ah & Wh. It supports both bench and handheld meters, only problem is Brymen where it can only handle one at a time (One Brymen and one or more others works) and only on Windows.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: AlexVlc on August 14, 2020, 09:55:02 am
Hi,

It's a noise problem.

I bought this unit in July 2020 (i think is the latest revision) and the problem is not with the load, the problem is that this device have electrical noise with or without load and with or without the capacitor. I think the problem is in the power supply but I don't have time to solve the mistery but maybe someone can look for it.

[attach=2]
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: doktor pyta on August 16, 2020, 09:29:07 am
Please describe Your test setup.

P.S. link to a thread related to this subject: https://www.eevblog.com/forum/testgear/an-investigation-about-ripple-current-of-kunkin-kp184/new/#new (https://www.eevblog.com/forum/testgear/an-investigation-about-ripple-current-of-kunkin-kp184/new/#new)
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: HumbleBumble on August 29, 2020, 12:28:02 am
I have rev 5 pcb. There is no cap, its nice to see they are actively updating. Cal card states tested to within 0.1% with Agilent/fluke. It appears accurate with my uncalibrated kit.

Im concerned if the case was grounded and came into contact with the heat sinks. Ive measured both at positive side volt in respect to ground and wonder if they could short.

I may desolder a mosfet and xray and report back.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Faron on February 06, 2021, 01:34:00 pm
Hi everyone!

I need your help. The Varistor (marked VDR1 next to the relais and + terminal) blew up. Sadly the face holding the identification is all charred. Can some of you guys have a look into your unit and tell me which type it is? The part-Number (or at least niminal voltage rating) would be awesome.

I just don't want to fly blind and go with a 150/160V type of random rating.

Thank in advance and best greeting!
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: patman27 on February 07, 2021, 12:49:25 am
@Faron

You mean this guy?

(o come ye hero and bestow the correct answer)
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Faron on February 07, 2021, 11:43:57 am
Hello patman27,

yes, exactly!

I'd be sooo grateful for that Part-ID :)
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: patman27 on February 07, 2021, 05:21:06 pm
Alas, my unit's buried deep in storage and will be for some time. That's the best photo I got from when I chose to not turn it on but take it apaaaaht.

Does anyone else have their Kunkin handy?
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: aristarchus on February 08, 2021, 12:34:16 am

Part number : ZOV-10D181K



Hi everyone!

I need your help. The Varistor (marked VDR1 next to the relais and + terminal) blew up. Sadly the face holding the identification is all charred. Can some of you guys have a look into your unit and tell me which type it is? The part-Number (or at least niminal voltage rating) would be awesome.

I just don't want to fly blind and go with a 150/160V type of random rating.

Thank in advance and best greeting!
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: Faron on February 09, 2021, 01:46:50 pm
You're my hero of the day! Thank you!

Part number : ZOV-10D181K
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: ArsenioDev on March 19, 2021, 02:35:44 am
Weird problem with my load, left it powered up overnight on a test run maxing out at 40W and when I checked it in the morning it had no voltage sense displayed and the display was strobing at around 60hzish on top of the normal illumination. Took a look inside with the FLIR and WOW something went VERY wrong, the ADC was casually just hanging out at 300+ degrees. Probed around the test points and the only one being weird was the -5V rail. Traced it to what appears to be its reg but that is running normal temps but at 5V, not -5V, it's a SOT-23-6 with the label "CA74" but my google-fu found nothing. Spent a few hours trying to figure out why the heck this thing blew it's ADC to no avail, need to have this thing online soonish when I do power stage testing and would rather not have to buy a new one. Any ideas would be appreciated.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: PaWill68 on May 10, 2021, 06:28:11 am
I got new Kunkin software for KP184 (v4 202004) 2021.02 v1.0.13. Previous versions did not connect to my electronic load.
https://disk.yandex.ru/d/5MizUcHimwxMIw
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: interflexo on May 10, 2021, 10:11:48 am
Latest version is 1.0.24.0 from 29 April 2021.

You can find it's thread and download links here:

Serial to usb on Kunkin KP184 electronic load (https://www.eevblog.com/forum/testgear/serial-to-usb-on-kunkin-kp184-electronic-load/msg3559802/#msg3559802)

Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: PaWill68 on May 10, 2021, 01:06:40 pm
interflexo, for me, buying for 30 USD is expensive with a salary of 200 USD.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: interflexo on May 10, 2021, 11:13:26 pm
PaWill68 please send me your request by email and I will be happy to help you with the KP184 Modbus software registration.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: PaWill68 on May 11, 2021, 05:25:02 am
interflexo, thanks for your offer of help. Your software is very good, but I am very used to using TestController and yesterday it started working with KP184.
Title: Re: Kunkin KP184 electronic load : "fixing" an manufacturer issue
Post by: oz2cpu on September 04, 2023, 04:02:16 pm
NEWS : C58 in my KP184 was 10nF originally
my KP184 was unstable at high input voltage 150V and low current 0.7A
so i tried to remove that cap, and now my unstability is much improved,
it still current ripple much more than my more serious brands of DC loads, but now i think i can learn to live with it..