unfortunately the fan noise is quite loud :/
has anyone already tested similiar fan noise mods like with the SDS1204X ?
replacing with noctua fan? lowering voltage with diodes or 7809 regulator?
thanks for any insights
The fan was bothering me a lot also, so I did some tests and measurements.
I tested the stock fan, which is D-Fan DFM6025S, and a Noctua A6x25-FLX at various voltages.
I put temperature sensors on heatsinks of the FPGA and one of the ADCs, and also monitored air in and out temperatures. The sensor arrangement is shown in the attached pictures.
The scope settings were; all 4 channels active, inputs disconnected, vertical (each) at max sensitivity, Timebase delay 10.0ms 1.00us/div 5.000kpts 500MSa/s, simple measurements on.
Here is a table of measurements at reasonably stabilized conditions. Absolute accuracy does not matter here much, as this is just a comparative test of 2 fans, where sensor arrangement did not change between the tests. Anyway, the temperature sensors used were DS18B20, they should have ±0.5C accuracy.
T_in is the intake temperature in C, and the other temperatures are in relation to that.
D-Fan DFM6025S (stock)
U_fan T_in dT_air dT_ADC dT_FPGA
12.5 24.0 14.3 31.1 35.9 stock voltage
9.0 25.1 16.4 37.3 43.6
8.0 24.6 17.9 41.5 47.3
7.0 24.8 18.7 44.7 50.3
Noctua A6x25-FLX
U_fan T_in dT_air dT_ADC dT_FPGA
11.0 24.1 15.3 33.6 35.6
9.0 24.9 16.3 38.0 41.2
8.0 25.1 17.1 42.0 44.5
7.0 24.8 16.7 43.6 46.3
6.0 26.5 16.0 45.8 48.3From these measurements it looks like the Noctua is about as effective as the stock fan even at a reduced voltage, 11V.
However the noise level is still a bit too much for for me. Personally I find the Noctua at 7V to be quiet (but not silent) and at 8V still acceptable.
I did not measure actual noise levels, but at the same voltage the Noctua was always quieter. Especially the type of noise from it was just airflow noise, where the stock fan has audible motor noise which I find annoying. I could hear that down to 8V.
From a quick look the air intake path looks non-optimal. It seems like the inner metal case was designed so that it guarantees decent air flow over the ADC heatsinks, but the outer plastic case is from some older design and there is unnecessary air flow turns and restrictions. Maybe one could improve this by cutting holes in the outer case in proper locations. This might improve airflow so that the fan sees less pressure differential and same cooling performance could be achieved with a lower fan speed. However, I would analyze this more carefully before starting to cut the case.
For my scope I'll probably just put in an analog fan control circuit that will use the FPGA heatsink temperature to adjust fan speed.