Just finished my little project.
My JLC boards are just fine. They fit just fine in the DB9 Amphenol shell I bought. Board is electrically fine. So I went to solder the components.
Sorry people I am not as good as you. 1206 here for the resistors, SOT23 for the trannies, and MiniMELF for the diode. Don't have good eyes nor top notch soldering equipment (just my good old "Magnastat" Weller with the smallest chisel tip I could buy, 0.8mm or 0.6 or something can't remember, bought it 4 years ago), never mind a microscope. Plus there was no need for ridiculously tiny packages in this particular project. 1206 fits just fine as you can see.
I may have to build 20 or 50 of these boards so I don't want to make my life more miserable than it needs to be...
Anyway, quite happy about how it turned out. Board looks great, I didn't screw anything up when making them. Then I tested the thing, works fine it appears...
It's an OBD interface cable a friend in Germany has been selling for 20 years. He makes them using through hole components (1/4W resistors and TO92 packages), and somehow with some practice, it actually fits inside the shell without shorting anything. Somehow in 20 years he never had a cable fail or a customer complain of anything. I am stunned. Still, I always found this horrible.. .20 years later I am getting used to SMD stuff and we can make boards dirt cheap, so I thought it's time to clean all that mess up, and make him a PCB with SMD components. So I did that.
Last project was 15 years ago, so it's nice to get back to actually doing useful stuff in the lab. An actual real world project from start to finish. Choosing the enclosure / shell (Never liked the one he used, crap and ugly, so went for a nicer Amphenol shell instead, and better quality cable as well), buying a bunch of different cables to settle on the best one. Design the board to fit the shell, learn Kicad, get the board manufactured, solder the SMD components, testing the board / cable so the gear in the lab actually gets used... it's all thrilling and very satisfying ! I forgot just how fun it was to design stuff from end to end, no matter how modest the project might be, it's irrelevant.
Now that this little project got me up to speed with SMD and Kicad and getting boards made... I am eager to work on my next project !
Now I know the basics of Kicad, I can spend less time / effort learning Kicad, and more time on the project itself. So I can afford to switch gear and go for a more complex project.
Thing is, now that I left aviation and am trying to get back into the electronics industry, I need to convince companies that even though I spent the last 10 years in aviation, I am not rusty in electronics. Best thing to demonstrate this is to actually show real world projects, show them I can actually design stuff today, from end to end, using modern fancy SMD stuff, nice looking/professional PCB, electrical design, mechanical design, building, testing, programming... everything.
If you can show an actual finished/polished product, show material about it, schematics, code listing, pics of your lab and your prototypes, answer any question about anything on the project, in an eye blink... then they will know the guy means business and is not an imposter. Worked for me 15 years ago when I got interviewed by 2 different R&D companies. The chief engineers liked my approach very much but sadly the HR girls had the final word and didn't like my unconventional style. They prefer actual engineers with a diploma, from a reputable school, suit and tie and nice hair cut. That's definitely not me....
Anyway, I am very excited by this first project and now can't wait to get started on the next one, a bit more complex this time !
I think I already know what this project might be !!