I'm building a power supply that doesn't take up quite as much space as my HP 6236B or Thurlby PL330 so I can do some stuff in front of the television on the sofa (I'm lazy; sorry!). Priced all the components up on RS including hardware and I was down £50 already. Pah, screw that. After some searching, I found a linear supply on Rapid Rapid Electronics at the moment for £18.25 inc VAT which is just insanely cheap if you ask me (considering I put down £200 for my PL330 years ago)
http://www.rapidonline.com/Electrical-Power/Voltcraft-FSP-1132-Fixed-Voltage-Power-Supply-51-7496This has a chassis, transformer rated high enough, binding posts, heatsink, mains switching and fuses which I need so I decided to nab it for evisceration. It's a 13.8v 2A continuous 4A peak LINEAR power supply. Output is floating so you can chain these if you need to. At that price, if it was crap I wouldn't care.
FACE:
Ammeter is crap. The power switch is lit however which is nice. The binding posts are cheap but reasonable and have 4mm banana sockets built in.
BUM:
Fused! IEC socket! Nice heatsink (will see what is hiding under there in a minute)! more than I expected for the money.
Exposed BUM:
Ubiquitous and old friend the 2N3055 power transistor hiding behind there. I will warn you that screwing the protective cover back onto the thing was a complete sod due to how the screws are recessed.
INSIDES:
Pretty standard affair. Lots of nice heatshrink over everything, braided sleeves for the power transistor, board mounted on edge. 18-0-18 center tapped transformer. Now there's a thought; this thing can push 36v over the taps. Wonder if I can kick out 1.2-30v from my modifications at 1A which is enough for this.
BINDING POSTS:
Was surprised that they actually bothered to use crimps on these and screw them on rather than just bodge solder them. Good show.
EARTHING:
Crimped earth strap, straight to IEC socket, nice and tight fitting with shakeproof under it. Good show again. Probably not going to die using this, well not until I've modified it anyway.
BOARD:
Board is mounted on two bits of right angle metal screwed to the base. Was easy to remove. Pretty standard affair. Two diodes + center tap = full wave rectifier. Cheap filter cap, although it is marked with 105 degrees but I'm not sure I believe it. Fully discrete voltage regulator circuit. Rectifier diodes are about 1cm off the board I assume for airflow. I haven't bothered to trace this as I'm yanking it out and replacing it.
ANOTHER BOARD SHOT:
Different angle. 2S transistors. Easy enough to repair if anything blew up if I'm honest.
OPERATING:
Quick reassembly and test. Works. Output is a little high so could be adjusted down but I only want it for it's body and some organs so I haven't bothered.
Quite remarkable for £18.25. I couldn't have built it myself for less than twice that.