I found it's much more difficult to put the scale on the meter than to draw the scale. It shouldn't take much time to draw one using a CAD software. Are you going to print it on paper then glue it on the meter face? Would the paper thick enough to hit the pointer? How you get the pointer out of the way when you put on the scale?
It depends on the meter, but the meter scales I've modified are originaly printed on a thin aluminium plate (<0.5 mm). I usually remove the plate, scan it on my flatbed scanner in highest dpi and then modify/create a new scale with Gimp. Then print the scale with laser printer on glossy photo paper which is thicker and harder than normal paper. I've also tried transparent stickers on aluminium or copper plate, but this is hard to align correctly. One option I haven't tried yet is aluminium PCB. One issue could be thickness. I've created and ordered nice "PCB" front panels in 1.6 mm aluminium. I see that e.g. PCBWay offers aluminium PCBs down to 0.4 mm thickness, so that could be an option (seems to become very expensive, unless you go with the standard 1.6 mm, though).
Hi,
I think that's a good idea. As long as you have a face plate to start with, you can just modify the numbers. Well, that's also if you have the right increment spacing. On some meters they have unusual scales, like on the AC scale. That would take some work to produce i think, which may involve actually running the meter with some AC voltage and marking off some of the increment lines and then making them a little longer so they look like actual lines rather than just points.
On a related project, I've made my own rulers this way. I made a short one about 6 inches long but I've also made a very long one about 40 inches long.
It's not hard at all. You just get another ruler and mark off the units you want to use, like inches, then subdivide. If you don't need super accuracy you can just leave it at inches. Takes about 15 minutes to make a long one like that if you just mark off the inches. If you are used to subdividing in your head, like you do with some analog meters, you don't even need to mark off the 1/2 inch intervals because you can get pretty close in your head when you go to measure something.
You do need to start with a long piece of wood though unless you glue several shorter sections together to make a long ruler.
I could easily see using a protractor to make a curved scale like you might see on an analog meter, provided the scale is to be linear like many DC volt scales are. AC scales and resistance scales tend to be more compressed at one end.