
Hi Everyone, first post here, so sorry if i have done it wrong, or put it in the wrong spot. Sadly i have hit the frustrating point where that fun project has become a drag, and so much time has gone into it that it either needs to be right, or not at all. (we've all been there

)
so, of the couple of most common current bypass circuits for the 317T, that are out there, i decided not to use the BD139 on the Reg output, driving the stack of 3055's this time, and adopt the other most common approach of putting a PNP on the input of the 317, that then drives my TIP3055's to do the heavy lifting. The image attached has values for R1,2,3,4,5 that I have been experimenting with, in an effort to solve the issue i am experiencing, but i am at a point now where i am wondering if i am trying to change unavoidable operation.
Many designs with different pnp/npn transistors have values for R1 as 22ohm or 15ohm, and R2 as anything from 150ohm to 5K. most have R3 as 470 or 500 etc, so please just interpret what is in this snapshot of today's diagrams as the product of a lot of testing that yields the best solution so far. (if you have advice that shows my values to be silly, i would love to learn why, and how to correctly calculate them)
The Issue... I have all these TIP3055's appropriately hooked up with their .1ohm 10W resistors to ensure they behave, because i want to build a number of these circuits as high-current voltage sources, with a set and forget voltage trim-pot. The issue is cant seem to overcome is that under load, the supply doesnt maintain voltage. I need this to easily deliver 10A at 12V, but with the values from the designs i found online, i found that if you dropped a 5A load across it, the Vout instantly dropped to a few volts. initially this was really easy to improve, as Q1 was totally bias wrong and an adjustment of R1 up from 22ohms, R2 down to 120ohms and R3 down to 220ohms, meant that at 5A, the voltage drop was small. But there still was a drop. My issue is that i have a nice digital display for the 12V 10A supply, and it is disappointing to see it drop to 11.7v as soon as even 5A is pulled out of it.
I thought that the point of adding that feedback link from the power supply output, to the 317T output, would help the device regulate the voltage, but as soon as i put a 10A load across it, the Vout drops to about 11.2v (or less). My next thought was that perhaps i need the feedback connection to come directly off the 3055's Emitter, rather than after the .1ohm resistor, but it has been too long between drinks on the maths, im afraid... (please help)
one thing to absolutely confirm is the input supply. it has a honking-great transformer and about 60,000uF of low ESR filter caps feeding a Vcc, that never drops under about 17volts at the bottom of the remaining ripple.
so my questions is: i really dont want to argue the fact that pretty much all other power supplies are better than these old beginner ones, there is something magical about these circuits, and i would dearly like to know if there are ways i can improve this (or the other design i mentioned at the start). Is it unreasonable the think i should be able to get this to dish out 12v, until 10A when the fuse pops ?
nothing would make me happier than someone pasting in some formulas, calculations, explanation and suggestions on what i need to change to make this little project back into the joy it started off as!
thanks in advance!
Floyd.