Author Topic: Recommendations for 4mm banana sockets  (Read 3287 times)

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Offline OM222OTopic starter

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Recommendations for 4mm banana sockets
« on: January 05, 2019, 04:11:27 am »
Hello
I was looking for some cheap banana sockets (binding posts) that can be directly attached a PCB which also acts as the front panel.(i.e. it doesn't require to solder more wires to the end of it which then connect it to the actual PCB)
The best ones I could find were these or very similar:
https://uk.rs-online.com/web/p/4-mm-test-plugs-sockets/1222783/


but it doesn't seem to be really intended for soldering. I'm not sure if the pressure from the nut is enough to make a good electrical connection (maybe I should get some spring washers too? idk).
There are some plugs which have the "solder" termination style but seem too flimsy and unreliable for long term use like these:


If you have recommendations on any cheap (less than 2$ a pop in 100+ quantity) please leave a link to them, thanks!
 

Offline Andreas

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Re: Recommendations for 4mm banana sockets
« Reply #1 on: January 05, 2019, 05:52:36 am »
Hello,

not shure what you really want.
- normally you do not want to have the forces from plugging on a solder joint.
- you say "binding post" but show a 4 mm socket only (without possibility to connect a single wire).

4 mm sockets that are soldered into the PCB have normally a right angle so are not intended for a front panel:

https://www.conrad.de/de/cliff-fcr7350r-sicherheits-laborbuchse-buchse-gewinkelt-stift-o-4-mm-rot-1-st-419669.html

https://www.reichelt.de/leiterplattenbuchse-4-mm-rot-pb-4-rt-p76865.html?&trstct=pos_0

with best regards

Andreas


 

Offline OM222OTopic starter

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Re: Recommendations for 4mm banana sockets
« Reply #2 on: January 05, 2019, 06:05:45 am »
I'm not quite sure what the difference is between a binding post and a socket sorry. They look very familiar tho ... the only difference I could spot was having a metal plate that contacts the PCB in case of a binding post, which the sockets don't seem to have (please correct me on that), but cost twice or 3 times as much  :-//

I can't use horizontal connectors as they make it so much more difficult to use the product, especially when you have to switch them (I know I can design around that but I'd rather not). I'm just not sure how reliable a simple nut is ... I probably use the socket I linked + a washer and some medium strength loctite
 

Offline Nusa

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Re: Recommendations for 4mm banana sockets
« Reply #3 on: January 05, 2019, 06:15:16 am »
What you see on most multimeters is a socket. The ONLY thing you can put in there is a banana plug.

What you see on all the better power supplies is a binding post. You can put a banana plug in the end, or a wire around or through the screw-down post.

Realize anything already soldered to a PCB can't be later attached to a solid panel with back-side nuts. It's physically impossible.

Something like this (http://www.caltestelectronics.com/ctitem/161-safety/CT3150) will work, but the PCB needs to be well supported on both sides of the sockets, since it can't be secured to the front panel itself
« Last Edit: January 05, 2019, 06:16:48 am by Nusa »
 

Offline OM222OTopic starter

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Re: Recommendations for 4mm banana sockets
« Reply #4 on: January 05, 2019, 06:23:53 am »
In that case a socket would be fine, it's just a simple diy device not a high end and fancy one. The socket *can* be soldered, you just have to place the nut and then solder it, but replacing it would become a nightmare in case it breaks ...
I read about washers and nord lock washers seem to be a decent choice (practically impossible to loosen as the pitch of washer is steeper than the thread of the screw, so it needs sufficient force to deform the washer first which will never happen during normal use).

Edit: I can actually buy self locking nuts for cheaper ... Just need to make sure they make good connection while tightening them.
« Last Edit: January 05, 2019, 06:32:35 am by OM222O »
 

Offline Nusa

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Re: Recommendations for 4mm banana sockets
« Reply #5 on: January 05, 2019, 06:34:55 am »
The PCB is the weak spot in this approach. I wouldn't worry about the sockets breaking first.
 

Offline OM222OTopic starter

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Re: Recommendations for 4mm banana sockets
« Reply #6 on: January 05, 2019, 06:49:41 am »
so you recommend soldering the entire thing after tightening the nut?
 

Offline JuanGg

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Re: Recommendations for 4mm banana sockets
« Reply #7 on: January 05, 2019, 08:49:53 am »
You may want to take a look at Dave's uCurrent. He has used both sockets and binding posts on a PCB front panel. I think they were just screwed on the PCB.
    Juan

Offline Gyro

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Re: Recommendations for 4mm banana sockets
« Reply #8 on: January 05, 2019, 11:14:01 am »
Don't underestimate the effects of stress on smd parts due to forcible board flex.
Best Regards, Chris
 

Offline razvan784

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Re: Recommendations for 4mm banana sockets
« Reply #9 on: January 05, 2019, 08:44:19 pm »
I used XELA-4 (perpendicular to board, reinforced mounting)
https://www.distrelec.biz/en/pcb-safety-socket-mm-black-cat-iii-staeubli-electrical-connectors-xela-black/p/11073263
as well as the Cliff FCR7350 ones already suggested by Andreas (parallel to board).
 

Offline mvs

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Re: Recommendations for 4mm banana sockets
« Reply #10 on: January 05, 2019, 10:32:05 pm »
In that case a socket would be fine, it's just a simple diy device not a high end and fancy one. The socket *can* be soldered, you just have to place the nut and then solder it, but replacing it would become a nightmare in case it breaks ...
I read about washers and nord lock washers seem to be a decent choice (practically impossible to loosen as the pitch of washer is steeper than the thread of the screw, so it needs sufficient force to deform the washer first which will never happen during normal use).

Edit: I can actually buy self locking nuts for cheaper ... Just need to make sure they make good connection while tightening them.
Banana sockets are not known to have problems with loose nuts... User just plugs banana plug in or out, no rotation forces envolved.
Binding posts, that do not have any rotation locking mechanism (like notch or oval shaft), may go loose.
 

Offline ajb

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Re: Recommendations for 4mm banana sockets
« Reply #11 on: January 05, 2019, 10:42:03 pm »
Those threaded banana sockets are not meant to be soldered, so it's going to be quite a challenge to do so, especially without melting the plastic bit on the front.  Just tightening the nut down is probably going to be perfectly fine.  If you're really worried about the quality of the electrical connection between the nut and the PCB, there are little washers that have solder tabs that could be used (designed to provide electrical connections for screw heads on the top of single-sided PCBs), but I can't quite muster the right search terms to find an example right now.  But I expect even a standard washer would be fine.
 

Offline OM222OTopic starter

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Re: Recommendations for 4mm banana sockets
« Reply #12 on: January 05, 2019, 10:47:47 pm »
I'm just paranoid because I saw in one of dave's videos that one of the uCurrent units failed just because of a loose binding post, I'll use a washer
 

Offline Jay_Diddy_B

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Re: Recommendations for 4mm banana sockets
« Reply #13 on: January 06, 2019, 03:59:22 am »
Hi,

You might want to look at Keystone 575. They come in various lengths.

Link: https://www.digikey.ca/products/en/connectors-interconnects/banana-and-tip-connectors-jacks-plugs/302?k=keystone%20575

I used these on my ESR meter adapter project:





These solder to the PCB.

Regards,

Jay_Diddy_B
 

Online Gregg

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Re: Recommendations for 4mm banana sockets
« Reply #14 on: January 06, 2019, 04:27:27 am »
The Schutzinger 4mm panel sockets you linked to has a data sheet link which shows a 2mm depression in the end beyond the threads.  You could solder a wire into the hole and loop it to the board to ensure electrical contact.  The threaded part could still be attached to the board and/or used to mount the board along with the soldered wire connection.  :-+
 


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