Philips TV PSU 715G7734-P02-005-002H – PF6005AG & MOSFET Keep Failing After Replacement
Hello everyone,
I've been troubleshooting a Philips TV power supply (Model: 715G7734-P02-005-002H), and after checking multiple forum posts and analyzing my circuit, I found that many others have faced the same issue.
By referring to the PSU datasheet (Page 44) and inspecting my board, I identified the blown components and ordered replacements from AliExpress. However, after replacing everything, the MOSFET (Q9101) and 0.27Ω / 2W resistor (R9101) keep failing on power-up.
Components Replaced (Defective & Preventive Maintenance)
After the first failure, I replaced the shorted components:
✅ U9101 (PF6005AG PWM IC)
✅ Q9101 (K6A65D MOSFET)
✅ F9901 (Fuse, though it was fine on the second attempt)
✅ D9104 (Diode)
✅ R9101 (0.27Ω / 2W Source resistor, keeps failing)
✅ R9109, R9110, R9111, R1113 (Other critical resistors in the circuit)
✅ C9126 (100pf Capacitor between Source to drain)
Since the VCC voltage was fluctuating, I also replaced the following as a precaution:
✅C9105 (10µF capacitor at startup circuit)
✅ D9106 (1N4148W Diode, between startup caps)
Debugging & Voltage Measurements
1️⃣ Checked the startup resistors (R9101, R9102, R9103 - all 510KΩ).
- Measured ~480KΩ on each, looks within tolerance.
2️⃣ Checked the entire startup circuit, all resistors & components tested OK.
3️⃣ Measured VCC voltage:
- Without IC soldered: 47V (seems normal).
- With IC soldered: Drops to 7.4V (suggesting an issue with startup or excess current draw).
- Expected vcc voltage between 12V - 18V.
4️⃣ Soldered all other resistors and diodes again, but VCC remains 7.4V.
5️⃣ Tried soldering the MOSFET again, but it blew instantly (this time the main fuse remained intact).
6️⃣ Measured Auxiliary Power:
- Got ~350V DC, which is correct.
What Could Be Causing This?
- IC not powering up correctly (VCC too low, could be internal failure or incorrect feedback loop).
- Excessive current draw somewhere in the circuit (but no visible shorts apart from MOSFET failures).
- Faulty transformer or snubber circuit (possible high-voltage spikes causing repeated MOSFET failures).
- Incorrect gate drive signal (I don’t have proper tools to measure output frequency, so I can’t verify this).
Next Steps / Need Advice
- Could the transformer be damaged and causing overcurrent issues?
- Should I try a different brand of PF6005AG / MOSFET in case of a bad batch?
- What other components should I check before attempting another replacement?
Any suggestions or insights would be greatly appreciated! Thanks in advance.