I did a search for youtube videos on DIYing a VNA Cal kit and found these two videos by W0QE which nicely describe how to make a set of open/short/load adapters. He was, imho, the only one who actually understood the requirements and the issues in home fabrication of VNC calibration kits.
The relevant videos are here:
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I highly recommend that anyone, interested in avoiding spending half as much again on a VNA calibration kit as they did on their Siglent/Rigol VNA/SA, view them, even if only to get a better understanding of just exactly what your 500 dollars buys you.
I think those videos show a couple of things:
- At 200-300MHz almost anything will do.
- Making a pretty good 2-3GHz 50 load is not too hard with a bit of care and a decent connector (at higher frequencies, it gets a lot more tricky). But then this is also pretty easy to buy. A cheap Minicircuits ANNE-50X+ would probably be fine. A while ago I bought a whole bag of Huber&Suhner 18GHz SMA terminations for 2€/piece on eBay.
- If you have a proper calibration kit already, you can easily make your own. In principle, if you get it properly measured, any set of
stable standards that is sufficiently spread out on a Smith chart can be used for calibration. That is essentially how E-cals work.
- The naive approach without any characterisation/optimisation is okay-ish at 3GHz. If you used his first attempt for calibration without entering the correct delays there is an error of more than 3ps, you will probably end up with a residual source match error a bit worse than -30dB (assuming your load is sufficiently good not to be a limiting factor). Also of course your reference plane will be way off.
I would also recommend against trimming the open to have the same delay as the short. Unless you are making standards for a
scalar analyzer or there is no way to enter cal-kit definitions on your VNA it really serves no purpose. If they have very different lengths, at some frequency the phase delay of the open and short will become very close/identical and the calibration math falls apart. But a few degrees really don't matter. Measure them and enter the correct values so the VNA can take them into account during calibration.
I think BNC ones aren' affordable.. SDR kits are saying their bnc calkit is only gold to 600MHz. So i think SMA is the way to go for good / widely spread usability.
Standard BNC connectors don't maintain 50ohm impedance, so they are not really suitable for calibration (at more than a couple 100MHz at least). There are special precision BNC connectors for 10GHz+ (often 75Ohm for broadcast applications) and expensive cal-kits for those, but it doesn't really make sense to mate those with normal BNCs.