Donut Lab put its battery in a Verge motorcycle – Here's how it charged
Donut Lab's fourth VTT report is not a laboratory test at VTT. Instead, Donut Lab published a charging test of the Verge TS Pro electric motorcycle with a fast charger.
Now, in its fourth announcement, the company is publicly demonstrating the functionality of the battery in a vehicle at the battery pack level for the first time, in other words, in the Verge electric motorcycle connected to Donut Lab.
Donut Lab boasts in its press release that exceptionally fast charging, in under ten minutes, is possible for a motorcycle. The fast charging test used a previous generation Verge motorcycle, fitted with a new model year battery pack, in other words, Donut Lab's miracle battery.
The battery pack is said to have a nominal capacity of 18 kilowatt-hours. Donut Lab says the battery pack charges three times faster than Verge's previous battery. According to the press release, the results will be even better after Verge's optimization.
In Donut Lab's test, the motorcycle battery was charged using a public fast charger. The company says that the battery pack temperature is around 20 degrees Celsius at the start of the test. During the charging session, a peak charging power of over 100 kW (5C charging rate) is maintained for five minutes, during which the bike's battery charge increases from 10 percent to 50 percent.
The press release states that a 10–70 percent charge level is reached in just over 9 minutes, and 10–80 percent in 12 minutes. In the test, the bike reached a speed of 5C, which is a very respectable figure for an air-cooled motorcycle battery.
– This is the first test we have published to the general public that demonstrates the performance and behavior of multiple battery cells in a real vehicle environment. The high energy density of our battery technology enables flexible battery pack design and superior performance even in more challenging applications, such as motorcycles, where space is limited and system simplicity is key. We are able to offer vehicle manufacturers packs with different energy capacities in the same physical size, even the smallest of which have very high capacities, says Ville Piippo, CTO of Donut Lab.
Charging session in video
The video published by the company shows how the charging process works. The behavior in the video matches the figures in Donut Lab's press release. The battery reaches an 80 percent charge level in 12 minutes. Donut Lab itself does not disclose the average charging power, but it can be calculated based on the amount of energy charged and the time used. In this case, the average power for a 10–80 percent charging session is 69.3 kW.
The charging session looks plausible at first glance in the video. In our experience, the charging screen of the charger brand in question is the one shown in the video. The camera filming the charging screen up close is not visible in the footage shot from a distance, which would indicate that the sessions were recorded at different times.
The Verge factory is located in Estonia. Judging from the Donut Lab video, the motorcycle charging test was conducted at the Irun Circle K station in Tallinn, which is the geographically closest station to the Verge factory building.
No VTT report at all
Donut Lab previously strongly implied that the company's test series would only apply to VTT test reports. Now, however, the fourth test is not related to the VTT report in any way, and the VTT report is not available for download at all on the company's Idonutbelieve website. A new countdown has been launched on the website for the week, meaning that even more video reports are coming.
The report published last week was quite anticlimax in the eyes of the general public. The report only proved a single myth, namely that the Donut Lab battery is not a supercapacitor. Analysts agreed with the tests. Juho Heiska, head of research and development at Seinäjoki University of Applied Sciences, already stated based on the first report that it is not a supercapacitor. In other words, the third test was, in hindsight, a bit pointless.
Problems in previous tests
In the tests conducted by VTT, not everything went exactly according to the script set by Donut Lab. In the first test, which measured the battery charging speed, the Donut Lab battery heated up considerably, and the test had to be interrupted. In the second, a charging test in hot conditions, the Donut Lab battery's pouch cell lost its tightness.
VTT's laboratory tests have therefore encountered variables that Donut Lab itself had not expected. However, Donut Lab must be given points for having published the reports as they were, and also openly reported in its own communications, for example, about the failure of the bag cell.
https://www.kauppalehti.fi/uutiset/a/15c8dee6-7cad-4d31-8603-c8c898b196ca?ref=ampparit%3A570d