Marius,
Thank you so much for your detailed feedback and comments. I really appreciate it as it helps me understand where to focus my efforts.
I made a slew of changes thanks to your feedback...
1- why diode is shunting BE? Why you want to divide the current? how you suppose to control this division (it is temperature dependent)
I had originally included them to protect from reverse voltage spikes. From your question and other Slayer designs, it appears this is not necessary to include. I'm going to remove them altogether.
2- why there are two diodes?
Addressed in prior reply. I removed one as this was thought to add redundancy. As mentioned in 1, above, I'm just going to remove them altogether.
3- why diode is shorting CE of the transistor. Transistor will never have a chance to cut of the current.
It shouldn't be but it is. I need to remove it as it was an error to have included it. I am removing both D5 and D6.
4- capacitor 100nF parallel to 0,12Ohm can change impedance over 13MHz irrelevant for this circuit
Spot on. I am removing it. It doesn't seem likely to help.
5- R13 parallel to R14 does nothing
R14 has been removed. Thanks!
6- this filter cuts off over 100Hz. What is your expected oscillation frequency? Why you want to slow down the switching?
Was ballparking around 250 kHz. I am going to remove C10. Good catch as it is totally counterproductive. I am also removing C6 for the same reason.
7- why potentiometer wiper is connected to the signal source (backwards)
I flipped pins 1 and 3 for both R4 and R11. This will make its use more logical.
8- why snubber is connected parallel to the resistor of the filter. Resistor in snubber has 6 times more resistance so it will do nothing
I removed both C13 and R12.
9- another resistor that is in fact parallel to R14 and does nothing.
I removed this pull-up resistor.
To recap, the following have been removed (original component designators as shown in prior posts):
D3, D4, D5, D6, D7, D8, R9, R10, R12, R14, C6, C7, C8, C10, C11, C12, C13
Add to the list:
10- where do this current expected to flow? from V_sys to V_sys?
In short, no. Of course not. I am not sure I am understanding what you are asking in this one. Please advise if this concern applies to the current schematic I'm attaching here and, if so, please give me a bit more info as I may be missing something obvious on this one.
11 - why is base connected to V_sys?
This is a massive error on my part. It looks like I somehow flipped the orientation of the transistor. I’m putting it back as it should be here.
12 - in previous version Q1 base current will flow all the time so transistor is turned on all the time. Is it on purpose?
No, not intentional. This should be fixed by recent revision.
13- how do you want to adjust R1 and R4? Two potentiometers for one winding. How do yo know that there is need for adjust R1?
What was R1, I believe, was a 10K pot solely for the LED. The 2.5K pots were for each transistor.
How do yo know that there is need for adjust R4 but not R1?
In the schematic I am adding to this post, R5 and R6 are the pots tied to base of each of the transistors.
Updated BOM:
Item Quantity Designator Manufacturer_Name Manufacturer_Part_Number Description Footprint
1 2 C1, C2 EPCOS - TDK Electronics B32526R0107K000 CAP FILM 100UF 10% 63VDC RADIAL CAP_B32526R0107K000
2 1 C3 Panasonic ECW-FD2J104J4 CAP FILM 0.1UF 5% 630VDC RADIAL ECW-FD2J104J
3 1 C4 TDK Corporation CGA5L4NP02J103G160AA 10000 pF ±20% 630V Ceramic Capacitor C0G, NP0 1206 (3216 Metric) C1206
4 1 C5 Samsung Electro-Mechanics CL32E106KBVVPOE Multilayer Ceramic Capacitors MLCC - SMD/SMT 10uF X8L 50V 1210 Auto grade C1210
5 1 C6 TDK C3216X7R1H105K160AE CAP CER 1UF 50V X7R 1206 C1206
6 2 D1, D2 Rohm Semiconductor RB088T-30HZC9 Diode Array 1 Pair Common Cathode 30 V 5A Through Hole TO-220-3 Full Pack TO-220-3
7 1 F1 Littelfuse Inc. 0618005.MXP FUSE GLASS 5A 250VAC 5X20MM 0618005.MXP
8 1 F2 Littelfuse Inc. 06183.15MXP FUSE GLASS 3.15A 250VAC 5X20MM
9 4 HS1, HS2, HS3, HS4 Wakefield Thermal OMNI-UNI-34-50 HEATSINK TO-247 TO-264 TO-220 OMNI-UNI-34-50
10 4 Not on schematic Wakefield Thermal OMNI-220C UNIVERSAL TO-220 HEATSINK CLIP
11 1 J1 Switchcraft Inc. L721RAHLP LOW PROFILE RAPC MOUNT DC POWER L721RAHLP
12 2 J2, J3 Molex 47053-3000 Connector Header Through Hole 4 position 0.100" (2.54mm) 47053-3000
13 2 J4, J5 Phoenix Contact 1714971 2 Position Wire to Board Terminal Block Horizontal with Board 0.375" (9.53mm) Through Hole PHOENIX_1714971
14 3 L1, L2, L3 Bel Signal HTTI-47-5.6 47 µH Shielded Toroidal Inductor 5.6 A 36mOhm Max Vertical, No Base, 2 PC Pin IND_HTTI-47-5.6
15 1 LED1 ams OSRAM KB DELPS2.12-QHRI-24-Z555-10-S Blue 466nm LED Indication - Discrete 2.95V 2-SMD, Flat Leads LED_SMD
16 2 Not on schematic Schurter 31.8275 Fuse Holder OGN-SMD Fuseholder 5x20
17 1 Q1 onsemi 2SA2210-1E TRANS PNP 50V 20A TO-220F-3SG TO-220-3-PNP
18 1 Q2 onsemi 2SC6082-1E TRANS NPN 50V 15A TO-220F-3SG TO-220-3-NPN
19 1 R1 Bourns PCW1D-B16-KAB103L Potentiometers 10K 20% Sq 22mm Single Turn Res_Pot
20 1 R2 Rohm Semiconductor SDR03EZPJ222 RES SMD 2.2 KOHM 5% 0.3W 0603 R0603
21 2 R3, R4 KOA Speer Electronics, Inc. RK73H3ATTE1651F Thick Film Resistors - SMD 1.65K OHM 1% R2512
22 2 R5, R6 Bourns PCW1J-R24-KAB252L POT 2.5K OHM 3/4W PLASTIC LINEAR Res_Pot
23 2 R7, R8 IRC / TT Electronics W22R120JRLF Wirewound Resistors - Through Hole 0.12ohm 7watt 5% W22R120JRLF_axial_22mmx0.8mm
24 3 SW1, SW2, SW3 NKK MN11SS1W03 Single-Pole, Single-Throw Switch SWITCH_MN11SS1W03
25 11 TP1, TP2, TP3, TP4, TP5, TP6, TP7, TP8, TP9, TP10, TP11 Keystone Electronics 5198TR PC TEST POINT MINIATURE GRAY KEYSTONE_5198TR
26 3 TVS1, TVS2, TVS3 Texas Instruments TVS2701DRBR 27-V bidirectional flat-clamp surge protection device VSON-8
27 1 U1 STMicroelectronics STUSB4500QTR USB Controller USB 2.0 I2C Interface 24-QFN (4x4) USB_C_IC_VFQFN-24
28 1 USB_CONN Amphenol ICC (Commercial Products) 124019282112A USB TYPE C, RECEPTACLE, TOP MOUN USB_C_124019282112A
Add to the list:
10- where do this current expected to flow? from V_sys to V_sys?
11 - why is base connected to V_sys?
12 - in previous version Q1 base current will flow all the time so transistor is turned on all the time. Is it on purpose?
13- how do you want to adjust R1 and R4? Two potentiometers for one winding. How do yo know that there is need for adjust R1?
How do yo know that there is need for adjust R4 but not R1?