QUAD 303 power amp restorationQuick contribution of the day.... little by little I am getting closer to finishing this amp so I can sell it.
Today I spent my evening working on the 4 big can caps.
I already replaced them with new snap-on caps a while back, but I thought I would keep the old cans in the end, for several reasons.
- Will look much better, original, which will help sell the amp, will make more potential buyers happy.
- Gives me some training in restuffing old caps. I need to learn, get some practice... because it's a skill I will need a lot when restoring all my old hollow-state Tek scopes...
- The new snap-on caps are a disaster from a mechanical point of view. I often need to solder more than one wire on a single pin, which is tricky at best. I huge pain, drove me nuts, and the results looks like butchery. Also, they are much smaller so I can't re-use the old bracket to secure them to the chassis, so they are just flapping around in the breeze...

I then thought I could make spacers/rings, or wrap the caps in 14335 turns of tape to fill the gap and get the bracket to get hold of the caps... but still would look ugly.
So, by putting the new caps in the old cans, I solve all these problems. I can reuse the brackets/clamps, and I can reuse the original terminals of the can caps, hence will be able to redo the wiring much more easily with a much better looking result... more satisfying and again, a clean looking job will help sell the amp. And as I said the consequence is also that I conserve the original appearance of these old caps, good for original looks, good for resale.
So in the end I thought it was a no brainer.
So I saw them all open this evening. Only one of them was dry inside... the other 3 were still very much wet, with horrible white jelly at the bottom of the can.
They would not want to come out by themselves like the dired out one did. At first I tried to pry them loose with a screw driver, but not much luck, and it would damage/distort the thin metal can

So I then switched tactics and grabbed firmyl the cap/foils with a pair pliers, and in 2 seconds I could wiggle them out of the can with zero damage

Once removed, you see inside the can lots of black stuff... I guess must be some potting compound to maintain the cap steady inside the can ? I guess it must be tar.. I gather old transformers used to be potted with tar...
So might be tar. It's completely dried and brittle so I was able to remove most of it with screw driver. Came out pretty nice/clean for two of the caps, but on the other two cans, that black stuff was stubborn in places... oh well. Nobody will see that anyway. The is merely to remove most of the stuff so that I don't have problems getting the new caps to fit inside the can. That's all...
Maybe with a small wire brush mounted on a long shaft into cordless drill, I could remove the remains. Might try that next time.
I think I will also get a pipe cutter to try Terra's method to open the cans. Using the hack saw is a pain the cut is not perfectly square and far from clean. Tomorrow evening I will have to spend a lot of time with the precision files to clean the edges.
Anyway, as far as educational material is concerned, I can tick the box, that was some good hands on experience. Not afraid of the old cans anymore.