Poll

Has the hackabiliy of the E4 made you buy one :  

Yes, I was already looking at the competition at a similar price, but the hack swung it to E4
236 (26.3%)
Yes, I'd not considered buying a TIC before, but 320x240 resolution at this price justifies it (as either tool or toy!)
423 (47.1%)
Yes, I was going to buy an E5/6/8 class of unit but will now get the E4
42 (4.7%)
No, but am looking out for a cheap i3 to hack
40 (4.5%)
Not yet, but probably will if now that a closed-box hack becomes is possible
157 (17.5%)

Total Members Voted: 773

Author Topic: Flir E4 Thermal imaging camera teardown  (Read 2602218 times)

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Offline 2lps

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7875 on: June 20, 2016, 06:31:49 am »
1. Return the original conf.cfc and common_dll.dll to the camera
* Copy the original conf.cfc to /FlashFS/system/appcore.d/config.d/
* Copy the original common_dll.dll to /FlashBFS/system/

2. Upgrade back to 2.11 using the update pack found here - https://www.eevblog.com/forum/thermal-imaging/flir-e4-thermal-imaging-camera-teardown/msg921880/#msg921880 This will fix the problem with not booting properly.

3. Use the 2.11 files to do the res and menu hack from here - https://www.eevblog.com/forum/thermal-imaging/flir-e4-thermal-imaging-camera-teardown/msg921880/#msg921880
« Last Edit: June 20, 2016, 06:37:00 am by 2lps »
 
The following users thanked this post: brickedMyE4

Offline brickedMyE4

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7876 on: June 20, 2016, 10:16:13 am »
Thank you for response. I did try that but didn't work.
I can't update with FLIR Tool 4.1. It won't open bottom half of window. So I unpacked 2.3 .fif file with winrar, and manually copy files to FlashBSP and get it up and running but it was missing half of menu, ftp was ok.
Then I tried same with 2.11, and get back black screen. Then I tried telnet and it worked, so I run  eFLIRInstall.exe Z3comb_v2.3.0.fif and it was doing something, but nothing on screen appeared, and i hear usb restart. But still black screen. Moved back files manually for 2.3 and get it to work. Applied resolution hack, then menu hack and get almost all option available, no 3 point and difference temp. Everything else seams to work.
I also tried to update it with last version of flir tool, but still nothing...
 

Offline takeo

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7877 on: June 21, 2016, 02:04:36 am »
I am looking to buy an e4 with the hopes of updating it to e8 specs.

Are all current versions of the e4 upgradeable to the e8?  Or must I make sure the version I buy has a particular firmware installed?

Sorry for the newbie questions...
 

Offline kitsune-denshi

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7878 on: June 21, 2016, 04:33:55 am »
I just thought I'd report that I successfully upgraded my E4 that came with 2.11 firmware using the files provided by 2lps.

I used the current version of FLIR tools and drivers under Windows 7 x64, everything went without any problems and the whole procedure was done in less than 10 minutes.

Thank you very much for providing the hack for 2.11!
 

Offline EEprom

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7879 on: June 24, 2016, 07:12:42 am »
hey guys , I would buy a new E4 to do some tests . I checked on the website flir the latest firmware version turns out to be 2.11 , then today I would have probably buying it this firmware release . If so, I can turn it to E8 directly ? or do I downgrade to firmware 2.03 and then apply the patch? Thanks  ;)
 

Offline Signal32

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7880 on: June 27, 2016, 09:01:34 am »
With slight modifications of the 2.3  hack, I was able to create 2.11 hack.
congrats, you made this procedures persistent. This is a very good achievement for those who only want to install hires and simplest menuhack on their new camera.
I've read through the thread but no one has indicated what functions are missing if applying 2lps's hack to a 2.11 camera.
Can anyone say what are the specific missing functions that are present in any of the other versions but missing from 2lps's 2.11 hack ?

Thanks!
 

Offline Signal32

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7881 on: June 27, 2016, 09:12:03 am »
  • Has anyone taken the core out of an E4 and used it in other "hosts"?  I know the Leptons can be connected to other boards
The interface of this sensor is undocumented. As far as I know no one has used this sensor in anything else. Also the sensor is 60 FPS natively and it would seem that FLIR is just discarding frames and dropping it to 8FPS.

  • Is it possible to cool the sensor and get better performance?
You won't get any significant image quality improvements. Even if you manage to cool it near 0K, the on-sensor ADC will still be the limiting factor ( I think it's 12-14 bits ).


    C
    • I know a few have messed with other lenses.  Is there a go-to Germanium lens to use?  I read that Germanium lenses are better
I don't know of anyone messing with other lenses, I know they added a lens on top of the current one ( not replace the current one ), in order to change the focal length. I don't think you'll get noticeable improvements from a germanium lens, the only significant improvement you can do is get a wider aperture lens, but then that gets too complicated.

  • Has anyone hacked the battery?  I'm guessing it's just an 18650 in a plastic case.  Not something I'm going to pay $50 for!

Yes the battery appears to be 18650 in a plastic case.
 

Offline mct75

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7882 on: June 27, 2016, 10:02:30 am »
(snip)

Many thanks!  I would love to see some research into adapting the sensor to another "host," the WinCE environment just seems so limited.
 

Offline OrBy

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7883 on: June 28, 2016, 06:19:27 am »
Many thanks!  I would love to see some research into adapting the sensor to another "host," the WinCE environment just seems so limited.

The sensor's output is quite raw compared to what you get from a Lepton - be prepared to do a ton of lens, pixel, gain, and image corrections to it before your going to get anything remotely useful/visible. There is an entire FPGA in the Ex line dedicated to "preparing" the sensors output before WinCE gets the feed. Lepton's have that processing power already embedded in the package - witch is why they are able to be bolted on/in to everything + kitchen sink. Also reading back though this thread - the FPS limit may be burnt into the sensor itself - the output is 60Hz but is the same frames are being sent many times cutting the effective rate for ITAR compliance. (I would love this to be proved otherwise!)
 

Offline Signal32

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7884 on: June 28, 2016, 07:43:04 am »
The sensor's output is quite raw compared to what you get from a Lepton - be prepared to do a ton of lens, pixel, gain, and image corrections to it before your going to get anything remotely useful/visible. There is an entire FPGA in the Ex line dedicated to "preparing" the sensors output before WinCE gets the feed. Lepton's have that processing power already embedded in the package - witch is why they are able to be bolted on/in to everything + kitchen sink. Also reading back though this thread - the FPS limit may be burnt into the sensor itself - the output is 60Hz but is the same frames are being sent many times cutting the effective rate for ITAR compliance. (I would love this to be proved otherwise!)
Yes indeed this has not been tested. What I can point out is that if ITAR requires that the sensor itself be restricted to 8fps and not the entire device, the seek camera seems to be violating this, since it's very likely outputting 25-30 different frames which are being averaged out in the MCU. It's not necessary true about the processing required though there's obviously dead pixel masking + calibration data adjustments + uniformity corrections being applied. The most compute intensive task is IMO the MSX. I'm curious if anyone knows if the older non-MSX models had an FPGA.
Also, does no one know what is missing from the 2.11 hack vs the old full ones ? :(
 

Offline Onyx12

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7885 on: June 28, 2016, 11:59:31 pm »
Hey there, I just got The E4 today with Firmware 2.11.0
Wanted to do the hack and put the Camera in RNDIS Mode.
When I used "ipconfig" to get The IP Adress it showed up that The device isn´t connected.
Also filezilla doesn´t get a connection.
Flirinstallnet didn´t show "USB CAMERA DEVICE". There was The IP 192.168.0.2 in this field.
I used Win7 Ultimate 32bit.

Anyone an idea where my mistake is?
« Last Edit: June 29, 2016, 12:01:08 am by Onyx12 »
 

Offline Signal32

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7886 on: June 29, 2016, 01:10:53 am »
Hey there, I just got The E4 today with Firmware 2.11.0
Wanted to do the hack and put the Camera in RNDIS Mode.
When I used "ipconfig" to get The IP Adress it showed up that The device isn´t connected.
Also filezilla doesn´t get a connection.
Flirinstallnet didn´t show "USB CAMERA DEVICE". There was The IP 192.168.0.2 in this field.
I used Win7 Ultimate 32bit.

Anyone an idea where my mistake is?
How did you try to put the camera in RNDIS mode ?
 

Offline Onyx12

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7887 on: June 29, 2016, 03:53:12 am »
I used the fubar tutorial.
Just ran the flirInstallNet and selected the SET_permantent_RNDIS.fif
Without downgrading to 2.3.0

UPDATE: Sorry for wasting your time!!!
Just got a problem with the installation of the drivers.
Now everything worked fine!
Thanks to all of you Guys
« Last Edit: June 29, 2016, 05:02:17 pm by Onyx12 »
 

Offline MF-jockey

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7888 on: June 30, 2016, 09:19:36 pm »
Another focusing tool for Flir E4. Matches perfectly, easy to make (2 minutes), safe for the camera due to softness of the material.
Instruction:
1) Take a plastic bottle caps with diameter of sealing part 17mm
2) Heat up the bottle caps top part (see photo) to soften the light.
3) Insert immediately to the E4 cameras lens opening to make initial form.
4) Heat 1/3 of the tools working side to soften the light and insert the tool again (matching previous angular position).
5) Repeat 3 - 4 times to form full shape. 
6) Enjoy 8)

I made such a tool, but it doesn't work at my new Flir E4 lens. The tool-material is to soft and the lens to strong fixed.
Now I will order a tool (3D printed) with a hole, also to watch the focus point.
 

Offline Dynamics

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7889 on: July 01, 2016, 12:47:28 pm »
Question!

I have successfully reshacked my 2.11.0 device using the 2lps method. I do not believe the "menu hack" is applied yet although I did get some extra functionality after the res hack in the menu system. Am I able to zoom at all with this E4? Does anyone have a 2.11.0 menu hack applied after doing the 2lps res hack and get zoom?
 

Offline difxati

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7890 on: July 01, 2016, 01:44:33 pm »
Also, does no one know what is missing from the 2.11 hack vs the old full ones ? :(

Question!

I have successfully reshacked my 2.11.0 device using the 2lps method. I do not believe the "menu hack" is applied yet although I did get some extra functionality after the res hack in the menu system. Am I able to zoom at all with this E4? Does anyone have a 2.11.0 menu hack applied after doing the 2lps res hack and get zoom?

That means "zoom" is one of the missing item?
I planned to buy one but I'm changing my mind :  (
 

Offline difxati

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7891 on: July 01, 2016, 02:03:14 pm »

Enhanced E4 menu functions

Image Mode:
Thermal MSX
Thermal
PiP Large
PiP Small
Digital Camera (Visual)

Measurement:
No measurements
Centre Spot
Auto hot spot
Auto cold spot
Center+Hot+Cold
Delta hot spot-Spot
Delta hot spot-Temp

Colour:
Iron
Raindow
Gray
Blue below 'x' temp
Red above 'x' temp
Rainbow High Contrast
White=hot
Black=hot
Arctic
Lava
Detect Condensation
Detect Insulation deficiencies
Interval

Temperature Scale:
Auto
Lock
Manual (set upper temp, lower temp or shift both + or -)
Unlock

Zoom (electronic):
1x - 320x240 pixels
2x - 160x120 pixels upscaled to 320x240
4x -   80x60 pixels upscaled to 320x240
8x -   40x30 pixels upscaled to 320x240


Can anyone hacked a 2.11 test which items are missing?
Thanks.
 

Offline Dynamics

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7892 on: July 01, 2016, 04:00:29 pm »
I am very curious to know if the menu hack even works on a 2.11.0 reshacked device. Anybody able to use zoom functions on a 2.11.0? I don't want to apply the hack if no one has been able to apply it on this version. Dont want a brick either. Loving the res hack however.
 

Offline difxati

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7893 on: July 01, 2016, 04:27:18 pm »
I am very curious to know if the menu hack even works on a 2.11.0 reshacked device. Anybody able to use zoom functions on a 2.11.0? I don't want to apply the hack if no one has been able to apply it on this version. Dont want a brick either. Loving the res hack however.
Would you mind telling the purchase date, software /hardware version and the calibration date of your device?
I am going to order one if the newest version can be hacked just like the old one.
 

Offline Dynamics

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7894 on: July 01, 2016, 07:03:09 pm »
Update:  My model is a 1.2L with 2.11.0 from the factory model as of Jan of 2016. Did the 2.11.0 menu hack after I had already done the res hack.  It seems the only thing it added was 3 point measurement, a few more color choices, a splash screen that says "special edition", and thats about it. I was really looking forward to get zoom to work. Any status on zoom?
 

Offline difxati

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7895 on: July 01, 2016, 07:25:55 pm »
@2lps and the guys,

congrats, you made this procedures persistent. This is a very good achievement for those who only want to install hires and simplest menuhack on their new camera. Which means, for the majority of us. Now the majority can install the hacks on the 2.11 firmware.

I have checked the new hacks and they really work. No ring of crap. No calibration issues. Awesome.

Drawbacks if any? Yes, unfortunately but quite expected.

Any advanced functions beyond the standard hacks require careful revisions now before being used on the 2.11 camera. Some of them I discovered to cease working, some malfunction. Some survived.

With this said, I would NOT recommend to those who don't experience any calibration issues like Ring-Of-Crap etc., and have their cameras running smoothly on 2.3.0 downgraded from the above version numbers, and using or plan to use the advanced features mentioned elsewhere,

to back-upgrade the core files to the 2.11 with this new hacks.



.....  It seems the only thing it added was 3 point measurement, a few more color choices, a splash screen that says "special edition", and thats about it. I was really looking forward to get zoom to work. Any status on zoom?

So only "3 point measurement, a few more color choices" survived?

 

Offline 2lps

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7896 on: July 01, 2016, 09:14:10 pm »
Update:  My model is a 1.2L with 2.11.0 from the factory model as of Jan of 2016. Did the 2.11.0 menu hack after I had already done the res hack.  It seems the only thing it added was 3 point measurement, a few more color choices, a splash screen that says "special edition", and thats about it. I was really looking forward to get zoom to work. Any status on zoom?

2.11 has most of these, including zoom - https://www.eevblog.com/forum/thermal-imaging/flir-e4-thermal-imaging-camera-teardown/msg973883/#msg973883
Actually, the 2.11 menu hack is absolutely the same as the 2.3 one. The only difference between 2.3 and 2.11 is in the reshack, and how the common_dll.dll is patched to remove the signature checks. The 2.11 common_dll.dll is modified, and the 2.3 hack offsets didn't patch the correct bytes.

To me it appears, that you didn't copy the updated conf.cfc, created by the menu hack - http://fubar.gr/hacking-the-flir-e4/ (scroll to Menu Hack). A lot of the additional menu options are activated by changing conf.cfc, including zoom.

Quote
Go to command line interface (Windows key + R, cmd) and type:

cd \FLIRmenuhack

python menu_conf_e4.py

This will rename the original conf.cfc file you just downloaded from the camera to conf_reso_only.cfc and generate a new conf.cfc in C:\FLIRmenuhack.

Using Filezilla again, replace the conf.cfc found in /FlashFS/System/appcore.d/config.d/ with the one you just generated.

If you want to see how your conf.cfc looks decrypted, download your current conf.cfc from the camera and use cfccfg_V2 and your camera's SUID. Read here - https://www.eevblog.com/forum/thermal-imaging/flir-e4-thermal-imaging-camera-teardown/msg948898/#msg948898

For example the zoom setting is this:
.caps.config.image.zoom entry
.caps.config.image.zoom.enabled bool  true
.caps.config.image.zoom.maxFactor double 8

The conf.cfc generated by the menu hack, enables these additional option.
 

Offline Kai-74

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7897 on: July 02, 2016, 05:25:22 am »
My updated Flir E4 (with Software 2.11) has all Functions mentioned above, including Zoom.
The one and only function missing is the Manual Temperature Scale adjust.

But before 2lps changed my config.cfc half of the (E8) Menu was missing.

Greetings
Kai
 

Offline Dynamics

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7898 on: July 02, 2016, 06:30:08 am »
Update #2: VICTORY HAS BEEN ACCOMPLISHED ON 2.11.0.

Zoom works albeit the instructions I followed didn't render the result. I had to use the cfccfgv2 python script and the SUID to manually edit the zoom lines of code and then repackage it back into a CFC format from CFG format. For some reason running the conc_cfc_menu_e4.py file does NOT edit the zoom features. Intentional or not, this needs to be done manually as stated above.

So that leaves me with 2.11.0 Model 1.2L E4 with 320x240 resolution, 1x, 2x, 4x, 8x zoom capability, lots of color palettes, ability to take ALL the GUI off the screen when "No Measurement" is selected, photos can save as expected, and toggle between MSX and thermal hybrid modes etc. The only other thing I would manually have to edit in the CFC code is Picture-in-Picture PIP mode, however I dont have any need for that so I am 100% freaken satisfied!!!!!! GOOD JOB ALL ORIGINAL HACKERS  =D
 

Offline mct75

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Re: Flir E4 Thermal imaging camera teardown
« Reply #7899 on: July 02, 2016, 06:32:07 am »
I need to revisit mine.  I have 2.11 with reshack, but only about 1/3rd of the menu hack options.  My conf.cfg looks perfect though.   |O
 


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